2 0 2 3 MARINE EMERGENCY VEHICLE INDUSTRIAL RV
Heating Systems Pumps whalepumps.com Actuators Trim Tab System lencomarine.com AC Shore Power Marine Accessories marinco.com Batteries Power Conversion mastervolt.us Battery Chargers promariner.com Battery Management Circuit Protection Power Distribution bluesea.com Lighting Marine Accessories Water and Fuel Systems attwoodmarine.com Digital Control & Monitoring Onboard Offboard UX czone.net Wire Wire Management ancorproducts.com Trolling Motors motorguide.com Lithium Batteries Portable Power AGM Batteries relionbattery.com Metal Fabricated Hardware garelick.com Battery Management Power Distribution bepmarine.com Chartplotters Fishfinders Sonar & Radar Trolling Motors lowrance.com Chartplotters Radar Autopilots Sonar Technology simrad-yachting.com Chartplotters Displays Instruments Sensors bandg.com Marine Cartography c-map.com Your most trusted partner Navico Group is the world’s leading supplier of integrated systems and products to industries ranging from marine to recreational vehicles. We bring together the best brands, products and people to create groundbreaking innovations that reinvent the consumer experience. Our broad portfolio of the industry’s leading brands in power management, digital control & monitoring, networked devices, and marine electronics are distributed globally to a diverse aftermarket and OEM customer base. Navico Group is driven, every day, to be the world’s most trusted partner to the marine and mobile industries, and beyond. AVICO GROUP
I Founder's Vision Blue Sea Systems was founded in 1992 based on a commitment to create innovative, high quality electrical products to improve the safety, simplicity, and reliability of boating. Since that time the range of product has expanded to over 1,000 items and distributed to customers in over 50 countries including Marine, Industrial, RV, and Specialty Vehicle markets. Products include battery chargers, battery switches, automatic charging relays, fuse blocks, busbars, meters, and both standard and custom power distribution panels. The company is committed to offering quality products that are engineered for the harsh marine environment, built to last, with a guarantee of satisfaction and industry leading technical support. I Selection Over 1,000 electrical products are designed to work together as a fully integrated system I Fast Delivery Just in time manufacturing for many products in Bellingham, Washington ensures rapid order fulfillment I Worldwide Access to Product A distribution network in over 50 countries provides access to products when they are needed I Information 24-hour access to product information, selection tools, and technical articles online at bluesea.com I Industry Standards Industry involvement ensures products meet ABYC, NMMA, and Coast Guard standards I Quality Blue Sea Systems is committed to product quality and is managed in a manner consistent with international business practices with a robust product warranty program. What makes Blue Sea Systems different:
p. 22 p. 19 p. 27 p. 26 p. 24 p. 38 p. 43 p. 39 p. 48 p. 106 p. 103 p. 100 p. 104 p. 109 p. 101 p. 30 p. 20 p. 21 p. 41 p. 46 p. 25 p. 108 Table of Contents p. 40 Introduction System Diagrams 6 Power Conversion & Connection Air Brake Compressors 18 P12 Charger 19 P12 Charger Remote 20 EV Remote Display 20 Sure Eject™ 21 BatteryLink® Chargers 22 Dual USB Chargers 24 12V Socket & Plug System 25 Water-Resistant Accessory Panels 26 DeckHand Dimmers 27 Battery Management Manual Battery Switches 30, 36 Battery Management Panels 38 Solenoid Switches 39, 52 Low Voltage Disconnect 40, 53 Automatic Timer Disconnect 41, 53 Remote Battery Switches 43, 52 Automatic Charging Relays 46, 50, 53 Add-A-Battery Kits 48 Circuit Protection & Switches Fuses 56, 72 Fuse Holders 60, 72 Fuse Blocks 61, 73 Circuit Breaker Blocks 74 Circuit Breakers 75, 90 Surface Mount System 88 Switches 92 Connectors & Insulators BusBars 100 Terminal Blocks 103 PowerBars 104 PowerPost Connectors 106 Feed Through Connectors 106 CableCaps 108 CableClams 109 p. 88 p. 92 p. 57 p. 75 p. 61 p. 60 p. 74 p. 77 p. 18
p. 142 p. 149 p. 149 p. 145 p. 145 p. 146 p. 152 p. 153 p. 152 p. 152 p. 154 p. 153 p. 153 p. 140 p. 149 Power Distribution Waterproof & Water-Resistant 112, 113 Contura Switch Water-Resistant 112, 113 WeatherDeck® Waterproof 112, 115 360 Panel System 116 Traditional Metal 117 DC Branch Circuit Breaker 118 AC Main Circuit Breaker 122 AC Branch Circuit Breaker 124 AC RCBO Circuit Breaker 126 AC Source Selection 127 AC/DC Combination 130 Custom 360 132 Meters Analog Meters 140, 148 M2 OLED Digital Meters 142, 148 M2 OLED Vessel Systems Monitor 142, 148 Mini OLED Meters 145, 148 Mini Clamp Multimeter 145, 148 Digital Meters 146, 148 DC Shunts 149 Temperature Sensor 149 AC Transformers 149 Appendix & Index Wire Selection Chart 159 Fuse Selection Chart 160 Fuse Holder Selection Chart 161 Wiring Schematics 162 DC Discussion 164 AC Discussion 165 Part Number Index 166 Accessories Floyd Bell Turbo Series Alarm 152 Insulating Back Covers 152 120V AC Dual Outlet 152 LED Indicators 153 Lockout Slides 153 Toggle Guard 153 Labels 154, 158 p. 114 p. 116 p. 117 p. 118 p. 122 p. 126 p. 127 p. 130 p. 132 p. 113 p. 159 p. 162
INTRODUCTION 6 bluesea.com The diagram above is intended for reference only. Consult an electrical professional for system design and circuit protection. MRBF Terminal Fuse Block 5191 (p. 68) ST-Blade Split Bus Fuse Block 5032 (p. 65) Switched Circuits 24-Hour Circuits Mini OLED Temp Meter 1741200 (p. 145) Mini OLED Tank Meter 1739200 (p. 145) SHORE POWER AC SOURCE ENGINE HOUSE DC SOURCES M2 OLED SoC Monitor 1830 (p. 142) BatteryLink® Charger 7605 (p.22) 285 Series Circuit Breaker 7187 (p. 78) m-Series Battery Switch 6011 (p. 30) ENGINE Safety Fuse Block 7720 (p. 70) Trailerable Boat System 2 Battery Bank, 1 Engine AC Current DC Current
INTRODUCTION 7 bluesea.com Water-Resistant Circuit Breaker Switch Panel 4322 (p.113) Water-Resistant Accessory Panel 4368 (p. 26) HORN LIGHTS FISH FINDER GPS VHF BILGE PUMP CLOCK ALARM CELLPHONE STEREO DC LOADS DeckHand Dimmer 7507 (p. 27) m-LVD Low Voltage Disconnect 7635 (p. 40) Floyd Bell Turbo Series Alarm 1070 (p. 152) ST-Blade Water-Resistant Fuse Block 5056 (p. 62) Marine Grade Short Stop Circuit Breaker 7155 (p. 77) 4.8A Dual USB Charger 1039 (p. 24) Water-Resistant 100A BusBar 2356 (p.100) LED Ring Push Button Switches (p. 95) 4161 4162
INTRODUCTION 8 bluesea.com SHORE POWER 1 ENGINE ENGINE HOUSE AUXILIARY SHORE POWER 2 DC SOURCES SMS Surface Mount System 3117 (p. 88) P12 Battery Charger 7532 (p. 19) P12 LED Remote 7520 (p. 20) SI-ACR Automatic Charging Relay 7610 (p. 47) PowerBar 1000 1990 (p. 104) AC/DC 360 Custom Panel (p. 132) ML-Series Remote Battery Switch 7700 (p. 43) ML-Series Automatic Charging Relay 7620 (p. 51) ML-Series Remote Battery Switch 7700 (p. 43) MRBF FuseBlock 5194 (p. 68) Stud Mount Insulating Boots 4000 (p. 108) AC SOURCES MRBF Terminal Fuse Block 5191 (p. 68) Safety Fuse Block 7720 (p. 70) Class-T Fuse Block 5502100 (p. 69) MRBF Terminal Fuse Block 5191 (p. 68) Alternator Start Yacht System 3 Battery Bank, 1 Engine The diagram above is intended for reference only. Consult an electrical professional for system design and circuit protection. AC Current DC Current
INTRODUCTION 9 bluesea.com OUTLETS MICROWAVE REFRIGERATOR HORN RUNNING LIGHTS CABIN LIGHTS GPS VHF WINDLASS STEREO DC LOADS AC LOADS WeatherDeck® Waterproof Panel 4306 (p. 115) SafetyHub Fuse Block 7748 (p. 71 E-Series Battery Switch 9004e (p. 32) 4.8A Dual USB Charger 1045 (p. 24) M2 OLED Vessel Systems Monitor 1850 (p. 142) Water-Resistant USB Accessory Panel 4366 (p. 26) 4180 4180 ST-Blade Split Bus Fuse Block 5032 (p. 65) 24-Hour Circuits Switched Circuits BOW THRUSTER 4180 (p. 95) 4180 (p. 95) Backlit Push Button Switches
INTRODUCTION 10 bluesea.com ENGINE ELECTRONICS DC SOURCES Sure Eject™ 7851 (p. 21) AC SOURCE Sure Eject™ Adapter Pigtail 7834 (p. 21) AC/DC 360 Custom Panel (p. 132) P12 Battery Charger 7532 (p. 19) PowerBar 1000 1990 (p. 104) ML-Series Automatic Charging Relay 7622 (p. 51) MRBF Terminal Fuse Block 5194 (p. 68) P12 EV Display 7517 (p. 20) 187-Series Circuit Breaker 7144 (p. 79) 187-Series Circuit Breaker 7144 (p. 79) Class-T Fuse Block 5502100 (p. 69) Alternator ENGINE Start Van System 2 Battery Bank, 1 Engine The diagram above is intended for reference only. Consult an electrical professional for system design and circuit protection. AC Current DC Current
INTRODUCTION 11 bluesea.com ST-Blade Compact Fuse Block 5046 (p. 67) 4.8A Dual USB Charger 1045 (p. 24) Mini OLED Ammeter 1732200 (p. 145) Mini OLED Temp Meter 1741200 (p. 145) Water-Resistant Accessory Panel 4366 (p. 26) Mini OLED Tank Meter 1739200 (p. 145) SafetyHub 150 7748 (p. 71) ML-Series Remote Battery Switch 7700 (p. 43) ProMariner Inverter TruePower Plus 07200 OUTLETS REFRIGERATOR HEATER DC LOADS AC LOADS CABIN LIGHTS STOVE PUMPS DeckHand Dimmer 7507 (p. 27) STEREO CELLPHONE
INTRODUCTION 12 bluesea.com ENGINE ENGINE 285-Series Circuit Breaker 7187 (p. 78) Side-Entry Cableclam 1007 (p. 109) FOR LIGHT BAR ELECTRONICS 285-Series Circuit Breaker 7187 (p. 78) 20A BatteryLink Charger 7608 (p. 22) DC SOURCES Automatic Timer Disconnect 7615 (p. 41) M-Series Battery Switch 6006 (p. 30) Sure Eject™ 7851 (p. 21) Short Stop Circuit Breaker 7155 (p. 77) AC SOURCE Sure Eject™ Adapter Pigtail 7834 (p. 21) Alternator Start Interceptor/Battalion Chief Vehicle 2 Battery Bank, 1 Engine The diagram above is intended for reference only. Consult an electrical professional for system design and circuit protection. AC Current DC Current
INTRODUCTION 13 bluesea.com MDC STEREO LIGHTS RADIO ST-Blade Compact Fuse Block 5046 (p. 67) 150A BusBar 2301 (p. 101) HAND-HELD RADIO CELLPHONE CAMERA ST-Blade Fuse Block 5025 (p. 66) 12/24V, 4.8A Dual USB Charger 1045 (p. 24) Mini OLED Ammeter 1732200 (p. 145) Mini OLED Temp Meter 1741200 (p. 145) Water-Resistant Accessory Panel 4366 (p. 26) Mini OLED Tank Meter 1739200 (p. 145) MAXI Fuse Block 5006100 (p. 61) ST-Blade Split Bus Fuse Block 5032 (p. 65) DC LOADS SIREN 24-Hour Circuits Switched Circuits Backlit Push Button Switches 4180 (p. 95)
INTRODUCTION 14 bluesea.com ENGINE ELECTRONICS DC SOURCES AC SOURCE 187-Series Circuit Breaker 7144 (p. 79) ML-Series Automatic Charging Relay 7622 (p. 51) HD-Series Battery Switch 3000 (p. 34) P12 Battery Charger 7532 on 7512 Mounting Adapter (p. 19 Circuit Breaker Mounting Box 3131 (p. 82) M2 OLED SoC Monitor 1830 (p. 142) P12 EV Display 7517 (p. 20) Sure Eject™ 7851 on 7860 Mounting Adapter (p. 21) MRBF Terminal Fuse Block 5194 (p. 68) ENGINE Sure Eject™ Adapter Pigtail 7834 (p. 21) Alternator Start Fire Apparatus System 2 Battery Bank, 1 Engine The diagram above is intended for reference only. Consult an electrical professional for system design and circuit protection. AC Current DC Current
INTRODUCTION 15 bluesea.com DC LOADS MDC LIGHTS SIREN MAXI Fuse Block 5006100 (p. 61) Automatic Timer Disconnect 7615 (p. 41) SafetyHub 150 Fuse Block 7748 (p. 71) CELLPHONE RADIO 1 HAND-HELD RADIO PowerBar 1991 (p. 104) Safety Fuse Block 7720 (p. 70) WINCH ST-Blade Split Bus Fuse Block 5032 (p. 65) 24-Hour Circuits Switched Circuits Floyd Bell Alarm 1070 (p. 152) M-LVD Low Voltage Disconnect 7635 (p. 40) Dual USB Charger 1039 (p. 24) Short Stop Circuit Breaker 7155 (p. 77) Water-Resistant Accessory Panel 4368 (p. 26) ST-Blade Water-Resistant Fuse Block 5056 (p. 62) Water-Resistant 100A BusBar 2356 (p. 100) Backlit Push Button Switches 4180 (p. 95)
P12 Battery Chargers P12 Battery Charger EV Display and Remote BatteryLink® Chargers A four stage, three output, dry mount device designed for use in harsh environments. Works with the P12 Battery Chargers. Charge two batteries at or away from the dock or garage. Sure Eject™ Automatic AC disconnect ejects power cords upon ignition to prevent damage. 19 20 21 22 POWER CONVERSION & CONNECTION Air Brake Compressors Automatically maintains air brake system at ready status. 18
DeckHand™ Dimmers Water-Resistant Accessory Panels Dual USB Chargers 12V Socket & Plugs Digitally controls dimming of non-regulated LED, incandescent, and halogen lights. Panels offer customizable 12V charging and monitoring options. Intelligent device recognition allows rapid charging of phones, tablets, or other mobile devices. Designed to withstand the rigors of wet environments and constant vibration. Batteries are the heart of the electrical system and are often the single largest electrical expense. Batteries are sensitive to failure and a shortened life if not charged properly. Modern battery chemistries require adherence to manufacturers’ charging recommendations. Battery manufacturers agree precise control of voltage, time, and temperature is critical. Batteries may perform poorly and fail prematurely due to a charger's failure to properly manage these functions. A well designed battery charger will allow these variables to be correctly set for the requirements of each battery type and will manage them properly in the charging process. 24 26 25 27 POWER CONVERSION & CONNECTION
bluesea.com POWER CONVERSION 18 TECH TIP Charge Coordination A boat’s batteries typically spend less than 2% of their time being charged by the alternator. For the remaining 98% of the time they are being maintained by the AC battery charger. During this time, it is important that the proper charging stage of Bulk, Absorption, PreFloat, or Float be applied to each battery. UNDERWAY When engine is running and alternator is charging batteries, ACRs combine batteries, providing charge to each battery from the engine. AT THE DOCK When P12 Battery Charger is operating, communication with ACRs isolates batteries so the proper charge is applied to each battery. P12 Four Stage Battery Charging 1. Bulk charges batteries to 75-80% of full charge. 2. Absorption slowly completes remaining charge. 3. PreFloat™ moves each battery individually from Absorption to PreFloat, based on the need of each battery. This prevents overcharging and damage to the batteries. Up to 0.5V difference between Absorption and PreFloat voltages can be achieved. 4. Float maintains battery charge. Battery Equalization Mode: User selected battery equalizing provides advanced battery conditioning, revitalizing wet acid batteries. OTHER BATTERY CHARGERS Conventional battery chargers move all batteries from Absorption to the Float stage simultaneously with no ability to adjust for individual battery requirements. Forced Absorption: A period when batteries are potentially over charged. 14.5V 14.0V T I M E Absorption Absorption Absorption PreFloat Bulk 13.5V Battery 1 Battery 2 Battery 3 PreFloat Float Example of Flooded Lead Acid Battery 14.5V T I M E Absorption Bulk 13.5V Battery 1 Battery 2 Battery 3 Float Example of Flooded Lead Acid Battery Absorption Absorption Forced Absorption Forced Absorption Air Brake Compressors Automatically maintains air brake system at ready status, because lives depend on it • Designed for emergency vehicle use • Automatically turns ON at 95 PSI and OFF at 125 PSI • Industrial grade compressor provides reliable, long term operation • Easy installation, no mounting plate required • Integrated vibration damping mounts • Serviceable air filter and water separator filter • Works in conjunction with engine driven compressor • Integrated auto drain to protect your air system Part # Description 7920 Horizontal Mount Air Brake Compressor 7921 Vertical Mount Air Brake Compressor 7910 Air Filter Assembly - complete 7911 Replacement Air Filter Elements 7912 Replacement Water Separator Filter 7920 Air Outlet Unscrew to replace Air Filter Unscrew to replace Water Separator Filter 1YEAR WARRANTY Nominal Voltage 12V DC Motor Type Permanent Magnet Factory ON-OFF PSI Threshold ON: 95 PSI, OFF: 125 PSI Maximum Amp Draw 11A Operating Temperature Range 4.4°C to 65°C (40°F to 150°F) Air Outlet Female 1/4" NPT BATTERY 2 BATTERY 1 BATTERY 3 AC SHORE POWER AC SHORE POWER BATTERY 2 BATTERY 1 BATTERY 3
bluesea.com POWER CONVERSION 19 P12 Battery Chargers Four stage, three output, dry mount design. Rugged, finned aluminum case • PreFloat™ stage prevents over charging of start battery • Power factor corrected for efficient use of AC • Intuitive diagnostic screens • User defined charge profiles and customizable settings • Provides charging for up to three battery banks • Large, bright display • Multi-language: English, French, German, Italian, Spanish • Charge Coordination with Blue Sea Systems Automatic Charging Relays (ACR) controls ACR state ensuring proper float stage for each battery • Battery Temperature Compensation - adjusts charge voltage based on battery temperature • AC over and under voltage shut down and automatic restart • Over and under battery temperature protection - charger will not operate if battery temperature rises above or falls below a set value • DC over voltage and reverse polarity protection • Surge and short circuit protection SI-ACR page 47 ML-Series ACRs page 51 P12 Displays page 20 bluesea.com/video 7532 MRBF Fuse Blocks page 68 5YEAR WARRANTY Battery Charger Mounting Adapter Easily mount any Blue Sea Systems P12 Battery Charger or ProMariner ProNauticP Battery Charger without drilling new holes • Mounts directly into industry standard mounting holes from existing chargers • Integrated nuts allow battery charger mounting fasteners to be inserted from either the front or rear • Fasteners included with the Mounting Adapter: Qty 4: #10-32 x 0.75” pan head machine screws Qty 4: #10-32 Nylock Nuts Related Products Part # 7531 7532 Total Output Current 25A 40A Input AC Current 4.5A @ 115V AC 2.25A @ 230V AC 7.5A @ 115V AC 3.75A @ 230V AC Recommended Battery Bank Sizes* 60Ah Minimum Example: 1 × Group 24 330Ah Maximum Example: 3 × Group 31 60Ah Minimum Example: 1 × Group 24 440Ah Maximum Example: 4 × Group 31 Nominal Output Voltage 12V DC Output Connections 3 positive, 1 negative Universal AC Input Voltage 90V–265V AC Input Frequency Range 45–65 Hz Typical Float Voltage 13.5V DC Max. Available Voltage 16.0V DC Output Voltage Accuracy 0.05V DC Operating Temperature −20°C (−4°F) to 70°C (158°F) Storage Temperature −30°C (−22°F) to 80°C (176°F) Battery Types** Flooded, Gel, AGM, TPPL, User Width in (mm) 8.46 (215) Height in (mm) 13.00 (330.6) Depth in (mm) 4.30 (109) Regulatory CE marked, Designed and constructed for compliance to UL-1236 Marine, CSA 22.2 No. 107.2, and ABYC A-31 standards. Ignition protection per ISO 8846, and SAE J1171. Meets FCC Part 15, Class B requirements. Designed and tested to comply with California Energy Commission (CEC) efficiency requirements, and ship with these settings by default. * Battery bank sizes are tested to California Energy Commission compliance (CEC). Larger and smaller size banks could charge well, but consume slightly more power over the charging cycle. ** Consult battery manufacturer specifications for other battery types to avoid damage. Do not mix battery types. Part # Description 7512 Battery Charger Mounting Adapter IGNITION PROTECTED
bluesea.com POWER CONVERSION 20 • Designed for emergency vehicle use • Drop in replacement for traditional rectangular displays • Automatically detects 1-3 battery banks • AC charge indication verifies that power is connected and the battery charger is charging • Plain language fault indication relays if there is a fault with the battery charger • Dip switch selectable screen configuration allows the display to show voltage bar graphs or the P12 Battery Charger summary screen • Displays voltage bar graphs even when AC power is not present • Optional standby mode shuts off screen after 4 hours of inactivity • Automatic ON based on motion with integrated knock sensor • Bright, daylight readable, OLED display P12 Battery Charger page 19 5YEAR WARRANTY EV Battery Charger Display Intuitive battery monitoring for emergency vehicle use P12 Battery Charger LED Remote Indicates battery charger stage and alerts as well as controlling basic battery charger functions 7520 1521 LED Indicators • Quick check for green light confirms charging • Displays charging stage including PreFloat for each battery • Indicates when the charger is in equalization mode • Indicates charger’s internal fan mode • Displays the percentage of output current for each battery. Will also indicate maximum output setting when maximum output is adjusted to accommodate for AC source limitations. • Provides warning and alert status for quick diagnostics Four Control Buttons • Fan: User adjustable settings (OFF, LOW, or HIGH) • Dim/ Alarm: Provides adjustment to brightness of LEDs on display as well as Silence function for alarms. • Output: User adjustable charger output when AC source limitations exist that require lowering the AC current draw. • Standby: Places P12 Battery Charger into standby mode P12 Charger Summary Screen Part # 7517 Display Size 55mm x 28mm Display Type Yellow OLED Input Voltage 6V–36V DC, reverse polarity protected Amperage Draw 50 mA - Maximum < 1 mA in Standby Mode - Minimum Standby Mode Shuts off screen after 4 hours of inactivity. Will resume normal function upon movement of the vehicle or by tapping the unit several times in succession. Accuracy ± 1% at 36V DC Number of Inputs 3 battery inputs with common reference Width in (mm) 4.7 (119.25) Height in (mm) 3.2 (80.5) Depth in (mm) 1.2 (29.7) Regulatory Monitor face is IP66 – protected against powerful water jets when installed according to instructions. Related Product Part # 7520 1521 Remote LED Remote 360 Panel Width in (mm) 4.15 (105.46 4.88 (123.83) Height in (mm) 3.01 (76.56) 4.75 (120.65) Depth in (mm) .95 (23.91) .95 (23.91)
bluesea.com POWER CONVERSION 21 Sure Eject™ Automatic AC disconnect ejects power cord upon ignition to prevent damage • Designed for emergency vehicle use • Motor driven design ensures years of reliable operation • The ejection piston is self-recessing, with no cocking required • Keyed plug design allows for easy one-handed insertion of connector • Anti-arcing design on insertion and ejection • Built-in status LED indicates the presence of AC power and ejection alerts • Automatically attempts additional ejections if needed • Compatible with existing 15A and 20A connectors already in the station • Standard mounting holes for easy retrofit • Includes connector, yellow cover, and 5 label kit • 6 color covers available • Pigtails offer a secondary method of disconnecting from shore power for added reliability (sold separately) EV Battery Charger Display page 20 P12 Battery Charger page 19 5YEAR WARRANTY 7840 / 7841 7850 / 7851 Part # Description 7850 15A Sure Eject 7850001 15A Sure Eject - No Cover 7851 20A Sure Eject 7851001 20A Sure Eject - No Cover 7840 15A Connector 7841 20A Connector 7820 Yellow Cover 7821 Red Cover 7822 Black Cover 7823 White Cover 7824 Blue Cover 7825 Grey Cover 7830 15A Sure Eject Yellow Pigtail 7831 20A Sure Eject Yellow Pigtail 7832 15A Standard Black Pigtail 7833 20A Standard Black Pigtail 7834 15A to 20A Adapter Pigtail 7830 / 7831 7832 / 7833 bluesea.com/video 7834 Part # Description 7860 Sure Eject Mounting Adapter Sure Eject Mounting Adapter Easily install Sure Eject units from the outside of a vehicle • Allows one person installation of Sure Eject • No special shaped cutouts required • Threaded backing plate secures Sure Eject to vehicle without added hardware • Compatible with all 15A and 20A Sure Eject ejection units and covers Operating Voltage Range 8V –16V DC Nominal Voltage 120V AC Continuous Rating 7850: 15A, 7851: 20A Related Products 7851001 7850001
bluesea.com POWER CONVERSION 22 10A & 20A BatteryLink® Chargers Charge two battery banks with shore power or the engine’s alternator • AC charging at the dock or garage: Use AC shore power to charge two isolated battery banks with the 3 stage battery charger • DC charging away from the dock or garage: Share the DC power from the alternator with both the start and the auxiliary battery through the integrated ACR • 20A models only: Emergency jump start by combining batteries if start battery is low. - single pole/single throw switch required. (sold separately) • Battery temperature compensation prolongs battery life (1820 included) • Start isolation protects sensitive electronics from voltage sags and spikes • Includes LED remote indicator for charge status at the helm • Snap-on insulating cover Part # Total Output Current ACR Continuous Plug Style 7605 10A 65A North American: NEMA 5-15P 7608 20A 170A North American: NEMA 5-15P 5YEAR WARRANTY North American Models International Models Part # Total Output Current ACR Continuous Plug Style 7604 10A 65A European: CEE 7/7 7603 10A 65A International: Bare wire 7607 20A 170A European: CEE 7/7 7606 20A 170A International: Bare wire 7609 20A 170A Australia/New Zealand: AS/NZS 3112 Regulatory Designed and constructed for compliance to UL-1236 Marine, CSA 22.2 No. 107.2 and ABYC A-31 standards. Ignition protected per ISO 8846 and SAE J1171. Meets FCC Part 15, Class B requirements. Designed and tested to comply with California Energy Commission (CEC) efficiency standards. Waterproof IP67 - protected against immersion up to 1 meter for 30 minutes (see inside back cover) Regulatory CE Certified, Designed and constructed for compliance to EN60335-2-29. Ignition protected per ISO 8846 and SAE J1171. Waterproof IP67 - protected against immersion up to 1 meter for 30 minutes (see inside back cover) 10A Battery Charger - 65A ACR 7603 International: Bare wire 7604 European: CEE 7/7 7605 North American: NEMA 5-15P Nominal Output Voltage 12V DC Output Connections 2 positive, 1 negative Universal AC Input 100V-240V AC, 50/60 Hz Typical Float Voltage (25°C) 13.5V DC Typical Absorption Voltage (25°C) 14.4V DC ACR Combine Voltage 13.0V ACR Open Voltage 12.75V Terminal Stud Size 1/4"-20 (accepts M6 ring terminal) Maximum 1/4" Terminal Stud Torque 60 in-lb (6.8 Nm) Positive Terminal Stud Size (20A model only) 3/8"-16 (accepts M10 ring terminal) Maximum 3/8" Terminal Stud Torque 140 in-lb (15.8 Nm) Quick Connect Terminal Size 1/4" x 0.032" Battery Types Flooded, AGM, TPPL Legend Alternator Charge away from the dock AC Charge At the dock AC POWER GREEN AMBER RED FLASH RED SOLID Full Charge Charging Battery Temp. Rev. Polarity BATTERY SOLID FLASH Combined Start Isolation ACR STATUS 7605 10A CHARGER 12V DC 65A ACR WATERPROOF IP67 MULTISTAGE CHARGER INTEGRATED ACR Engine Accessories M Series Dual Circuit Plus Battery Switch AC Input Battery 12V DC Battery 12V DC Manual Combine Batteries Switch IGNITION PROTECTED m-Series Battery Switch page 30 Mini Add-A-Battery Plus page 49 e-Series Battery Switch page 32 Related Products
bluesea.com POWER CONVERSION 23 THIS VIEW SHOWN WITH COVER REMOVED THIS VIEW SHOWN WITH COVER REMOVED FOR OPTIMAL PERFORMANCE, MOUNT VERTICALLY AS SHOWN, IN A WELL VENTILATED AREA. .90" 22.90mm STUD HEIGHT TYP. 2X .44" 11.1mm STUD HEIGHT 1.09" 27.6mm TERMINAL HEIGHT TYP. 3X .42" 10.7mm STUD HEIGHT 8.63" 219.1mm .23" 5.9mm TERMINAL HEIGHT 2.60" 66.0mm 4.29" 108.9mm 7.67" 194.8mm TYP. 2X 0" 0.0mm 0" 0.0mm TYP. 2X 5.65" 143.5mm 4.70" 119.5mm .09" 2.4mm 20A Battery Charger - 170A ACR 7606 International: Bare wire 7607 European: CEE 7/7 7608 North American: NEMA 5-15P 7609 Australia/New Zealand: AS/NZS 3112 THIS VIEW SHOWN WITH COVER REMOVED 4.36" 110.8mm 0" 0.0mm 0" 0.0mm 5.62" 142.8mm 3.34" 84.7mm .42" 10.6mm 5.66" 143.7mm .44" 11.1mm STUD HEIGHT TYP. 2X THIS VIEW SHOWN WITH COVER REMOVED FOR OPTIMAL PERFORMANCE, MOUNT VERTICALLY AS SHOWN, IN A WELL VENTILATED AREA. SERRATED FLANGE NUTS 1.04" 26.5mm TERMINAL HEIGHT TYP. 2X 2.13" 54.0mm 6.66" 169.1mm Low voltage. Avoid injury from electrical burn or sparks. Disconnect battery power before opening cover. AC POWER GREEN AMBER RED FLASH RED SOLID Full Charge Charging Battery Temp. Rev. Polarity BATTERY SOLID FLASH Combined Start Isolation ACR STATUS 7608 WARNING 20A CHARGER 12V DC 170A ACR WATERPROOF IP67 MULTISTAGE CHARGER INTEGRATED ACR AC Input Engine Accessories Battery Battery Legend Alternator Charge away from the dock AC Charge At the dock OFF -(ON) ( ) = Momentary 7930, 8231, 8292 12V DC 12V DC Remote Combine Batteries Switch AC & DC Battery Charging Explained DC Charging (Away from the Dock or Garage) The BatteryLink Charger incorporates DC charging through an integrated Automatic Charging Relay (ACR). An ACR uses a relay combined with a voltage sensing circuit. When a DC charge is applied to the start battery, and causes the voltage to rise above 13.0V, the relay closes and combines the two batteries to share the charge. When the charge is taken away or a load on the battery causes the voltage to drop below 12.75V, the relay will open, isolating the two batteries. This means that even when the BatteryLink Charger is disconnected from AC power you can charge both your battery banks with a DC charging source, like an engine alternator. AC Charging (At the Dock or Garage) The BatteryLink Charger is powered by AC when the cord is plugged in, and will source current to charge your batteries. However, unlike a typical two bank charger, the BatteryLink Charger will charge both batteries simultaneously using the integrated ACR. This works in the same way as when an external DC charging source is used. When AC power is applied, and the voltage of the start battery rises above 13.0V, the ACR will close. This combines the batteries, allowing charge current to flow to the auxiliary battery as well as the start battery. For this reason, the BatteryLink Charger can only be used in 12V applications. TECH TIP 10A BatteryLink Chargers 20A BatteryLink Chargers
bluesea.com POWER CONVERSION 24 USB Extension Control a stereo or other device remotely from a phone or tablet in the cockpit • USB 2.0 data/voltage port easily mounts at the dash with a prewired connecting cable that conveniently plugs directly into the USB on the stereo. • Protective dust cap with tether keeps out dust and spray 1039 1016 1016200 1045 12/24V Dual USB 4.8A Chargers Intelligent device recognition maximizes charge rate for phones, tablets, or other mobile devices • Compatible with popular mobile devices • Internal fusing • Conformal coated circuit board for the harsh marine environment • Protective dust cap keeps debris and moisture out • Mounts in a common 1-1/8" hole Part # Description Color 1016 Socket Mount Charger Black 1016200 Socket Mount Charger White 12/24V Dual USB 2.1A Chargers Charge two mobile devices on the go • Charges at the speed required by specific devices • Internal filtering for reduced electronic interference • Over temperature protection • Conformal coated circuit board for the harsh marine environment • Protective dust cap keeps debris and moisture out • 1039 Mounts in an existing contura switch aperture • 1045 Mounts in a common 1-1/8" hole Part # Description 1039 Switch Mount Charger 1045 Socket Mount Charger 1.83" (46.7mm) Side View .250" (6.35mm) Quick Connect Input Terminals 1.77" (45mm) 2.02" (51.5mm) .250" (6.35mm) Quick Connect Input Terminals Side View Water-Resistant USB Accessory Panels page 26 Related Products Water-Resistant USB Accessory Panels page 26 Maximum Output Current 2.1A DC (total) Input Voltage Range 9V–32V DC Output Voltage 5V DC ±5% Port Configuration D +=2.0V, D-=2.8V Parasitic Current Draw 15mA Thermal Overload Protection Yes Short Circuit Protection Yes Reverse Polarity Protection Yes USB 2.0, Type A Cutout Dimensions 1-1/8" (29 mm) diameter Regulatory RoHS, CE certified Maximum Output Current 4.8A DC (total) Input Voltage Range 9V–32V DC Output Voltage 5V DC ±5% Port Configuration Intelligent Device Recognition Parasitic Current Draw 1mA Thermal Overload Protection Yes Short Circuit Protection Yes Reverse Polarity Protection Yes USB 2.0, Type A Cutout Dimensions 1039 - 1.45" × 0.83" (36.83 × 21.08 mm) 1045 - 1-1/8" (29 mm) diameter Regulatory RoHS, CE certified Part # 1044 Voltage 12V DC Cable Length 5 ft (1.524M) Cutout Dimensions 1-1/8" (29 mm) diameter USB 2.0, Type A Regulatory IP66 - protected against powerful water jets (see inside back cover) Related Products
bluesea.com POWER CONVERSION 25 360 Panels Integrates DC Socket and Dual USB Chargers with 360 Panel System 1472 1478 Part # Description Width in (mm) Height in (mm) Depth in (mm) 1472 2 × 1011 4.88 (123.83) 4.75 (120.65) 1.50 (38.10) 1478 1 × 1011, 1 × 1016 4.88 (123.83) 4.75 (120.65) 1.50 (38.10) 48V Dual USB 4A Chargers Intelligent device recognition maximizes charge rate for phones, tablets, or other mobile devices 12V Socket and Plugs Designed to withstand the rigors of wet environments and constant vibration • Corrosion resistant materials • Twist lock system - plug locks securely into socket • Internal strain relief and cord seal • current carrying components are nickel plated copper alloy • Plug has a sealing ring to keep out spray and make it seat firmly in the socket • Socket features a protective dust cap that keeps debris and moisture out • 1012 and 1013 heavy duty 18 gauge wire • 1012 cord reaches up to 6 feet 1012 Part # Description Dust Cap 1010 Plug –– 1011 Black Socket Yes 1011200 White Socket Yes 1012 Single Plug with Single Socket Extension Yes 1014 Mounting Bracket for Sockets –– 1015 Plug and Socket Set - Includes 1010 and 1011 Yes 1010 1014 1011 1011200 • Ideal for golf carts and other 48V systems • Spring-hinged cover keeps debris and moisture out • Charges at the speed required by specific devices • Internal filtering for reduced electronic interference • Over temperature protection • Conformal coated circuit board for the harsh marine environment • 1038 Mounts in an existing contura switch aperture • 1046 Mounts in a common 1-1/8" hole 1038 1046 Maximum Output Current 4A DC (total) Input Voltage Range 32V–64V DC Output Voltage 5V DC ±5% Port Configuration Intelligent Device Recognition Parasitic Current Draw 1mA Thermal Overload Protection Yes Short Circuit Protection Yes Reverse Polarity Protection Yes USB 2.0, Type A Cutout Dimensions 1038 - 1.45" × 0.83" (36.83 × 21.08 mm) 1046 - 1-1/8" (29 mm) diameter Regulatory RoHS Voltage Nominal 12V DC Amperage Max. Operating 15A DC (socket) Amperage Max. Operating 10A DC (plug) Socket Cutout Dimensions 1-1/8" (29 mm) diameter Part # Description 1038 Switch Mount Charger 1046 Socket Mount Charger 1035 Spring-hinged cover for 1038 & 1039 1036 Spring-hinged cover for 1046 & 1045
bluesea.com POWER CONVERSION 26 Water-Resistant Accessory Panels Easy to install panels offer customizable 12V charging and monitoring options • Pre-wired harness included in all panels for easy installation • Silicon breaker boots and gasket protects against water ingress • Illuminated Carling Technologies 15A circuit breaker allows the ability to shut off panel preventing parasitic draw • Polycarbonate/ABS panel face is UV-stabilized, flame retardant, and will not corrode • 12V DC only 4363 Related Products 12V Socket page 25 2.1A Dual USB Chargers page 24 4.8A Dual USB Chargers page 24 Mini LED Meters page 145 4366 4364 4367 4365 Part # Description Width in (mm) Height in (mm) Depth in (mm) 4363 15A Circuit Breaker, 12V Socket, 2.1A Dual USB Charger 4.94 (125.4mm) 2.25 (57.2mm) 2.53 (64.3mm) 4364 15A Circuit Breaker, 2x Blank Apertures 4.94 (125.4mm) 2.25 (57.2mm) Based on components 4365 15A Circuit Breaker, 12V Socket, 2x 2.1A Dual USB Chargers 6.61 (168.0mm) 2.25 (57.2mm) 2.53 (64.3mm) 4366 15A Circuit Breaker, 12V Socket, 2.1A Dual USB Charger, Mini Voltmeter 6.61 (168.0mm) 2.25 (57.2mm) 2.75 (69.8mm) 4367 15A Circuit Breaker, 3x Blank Apertures 6.61 (168.0mm) 2.25 (57.2mm) Based on components 4368 15A Circuit Breaker, 12V Socket, 2x 2.1A Dual USB Chargers, Mini Voltmeter 8.29 (210.5mm) 2.25 (57.2mm) 2.75 (69.8mm) 4369 15A Circuit Breaker, 4x Blank Apertures 8.29 (210.5mm) 2.25 (57.2mm) Based on components 4368 4369 4365 Back View Regulatory 4367, 4364, 4369 Only - CE certified IP66 - protected against powerful water jets (see inside back cover)
bluesea.com POWER CONVERSION 27 DeckHand™ Dimmers Digitally controls dimming of non-regulated LED, incandescent, and halogen lights • Illuminated exit with adjustable time delay • Supports multiple switch locations • Memory for last dimmer setting • Bulb saver prevents bulb aging while batteries are being charged • Provides continuous voltage control from 0 to 100% of input voltage • Offset mounting tabs allow dimmers to be mounted close together • Retail package includes momentary SPDT (ON)-OFF-(ON) switch 8216 (page 92) Part # Amps Volts Operating Range Width in (mm) Height in (mm) Depth in (mm) 7506 6A 12V DC 9V–16V 3.23 (82.0) 3.47 (88.1) 1.30 (33.0) 7504 6A 24V DC 18V–32V 3.23 (82.0) 3.47 (88.1) 1.30 (33.0) 7507 12A 12V DC 9V–16V 3.23 (82.0) 3.47 (88.1) 1.30 (33.0) 7509 12A 24V DC 18V–32V 3.23 (82.0) 3.47 (88.1) 1.30 (33.0) 7508 25A 12V DC 9V–16V 3.23 (82.0) 3.47 (88.1) 1.30 (33.0) 7508 1.79" (45.5 mm) Mounting holes for #8 or M4 hardware 2.86" (68.0 mm) 3.47" (88.1 mm) 11.0" ± .25" (279.4 mm ± 6.4 mm) 3.23" (82.0 mm) 1.30" (33.0 mm) Example of nested DeckHand Dimmers Maximum Parasitic Current <2mA Temperature Rating -40°C to 85°C Regulatory CE marked, Meets ISO 8846 and SAE J1171 external ignition protection requirements Down Input (gray) +V DC (red) Up Input (white) Ground (black) Ground (black) Lamp (blue) Brightness Control (ON)-OFF-(ON) Switch Negative Bus Bar Ground (black) Up Position for Bright Down Position for Dim ( ) =momentary Optional Light Switch Fuse Illuminated Exit The illuminated exit feature allows boaters to safely disembark before the lights automatically turn off. Using the illuminated exit feature: One minute delay: Hold the switch in up position for 2 seconds, lights will flash. Release switch after first flash and the lights will remain on for 1 minute. Two to five minute delay: Hold the switch in up position for 1–4 seconds after the first flash. Release the switch after 2 to 5 flashes. The lights will remain on for 1 minute for each flash up to a maximum of 5 minutes. TECH TIP Note: Do not use with regulated LED bulbs. IGNITION PROTECTED
Commonly used on small boats or vehicles where the batteries are located near the operator. Electronic switches with no manual control, for circuits where a manual battery disconnect is offered elsewhere in the circuit. Senses low battery voltage and disconnects non-critical loads to save power for engine starting. Easily manages multiple battery bank systems. Manual Battery Switches Battery Management Panels Solenoid Switches Low Voltage Disconnect (LVD) 30 38 39 40 BATTERY MANAGEMENT
Battery management is central to the safe operation of a boat or vehicle. All boats and vehicles with an engine have at least one battery with the primary purpose of starting the engine and providing power for loads such as lights, pumps, and electronics. The safe switching between batteries, loads, and charge sources is achieved using products in this section. Used when there is not an easily accessible location near the batteries to mount a battery switch, requiring either a long cable run or a battery switch mounted in a difficult to access location. Automatically combines two battery banks during charging and isolates batteries when discharging. Optionally isolates batteries when starting the engine. Simplify switching and automate charging for two battery bank systems. Simply turn the battery switch On when you arrive and Off when you leave. Remote Battery Switches (RBS) Automatic Charging Relays (ACR) Add-A-Battery Kits Adjustable time or voltage based battery disconnect automatically shuts off devices to preserve battery power. Automatic Timer Disconnect (ATD) 41 42 47 49 BATTERY MANAGEMENT
bluesea.com BATTERY MANAGEMENT 30 m-Series Battery Switches 300A continuous rating for outboards and small gasoline or diesel engines • Tin-plated copper studs for maximum conductivity and corrosion resistance • Studs accept 3/8" (M10) ring terminals • 7/8" (22 mm) stud length accepts multiple cable terminals • Blue Sea Systems one-piece terminal stud design never loosens over time • One-piece stainless flange nuts ensure safe and secure connections • Isolating cover protects rear contacts • Breakout tabs allow wire access in any direction • 6 Circuit label set included (not included with 6004, 6005, 6004200, 6005200) • Icon Circuit Identification Label Kit available 7902 - sold separately (p. 158) Part # Description Color 6004 Single Circuit ON-OFF with Locking Key Red 6004200 Single Circuit ON-OFF with Locking Key Black 6005 Single Circuit ON-OFF with Key Red 6005200 Single Circuit ON-OFF with Key Black 6006 Single Circuit ON-OFF Red 6006200 Single Circuit ON-OFF Black 6007 Selector 4 Position Red 6007200 Selector 4 Position Black 6008 Selector 3 Position Red 6008200 Selector 3 Position Black 6010 Dual Circuit™ Red 6010200 Dual Circuit™ Black 6011 Dual Circuit Plus™ Red 6011200 Dual Circuit Plus™ Black 7903 Removable key for 6004 Red 7903200 Removable key for 6004200 Black 7900 Removable key for 6005 Red 7900200 Removable key for 6005200 Black 7901 Removable knob Red 7901200 Removable knob Black 9159 Paralleling link bus (2 pack) - 1139 360 Panel Battery Switch Module - 1139 (switch sold separately) Dimensions (W x H): 4.88 × 4.75 in (123.83 × 120.65 mm) • 360 Panel System • Accepts the m-Series Battery Switch, m-ACR, or m-LVD m-Series Battery Switch Mounting Panel For the full list of specifications and operation diagrams see pages 36-37 For the wiring schematics for typical applications see pages 162-163 2.175" 55.25mm 2.175" 55.25mm 2.950" 74.93mm 2.950" 74.93mm 0.153" 3.89mm 0.560" 14.23mm 1.534" 38.95mm 1.794" 45.58mm 3.328" 84.53mm 0.753" 19.12mm 0.900" 22.86mm REAR PANEL MOUNT IN 2-5/16" Ø59 mm HOLE FRONT PANEL MOUNT IN 2-5/8" Ø67 mm HOLE Mounting Options Rear Front Surface Part # 6004, 6005, 6006, 6004200, 6005200, 6006200 6007, 6007200, 6008, 6008200 6010, 6011, 6010200, 6011200 Cranking Rating: 30 sec. 900A 900A 675A per circuit Intermittent Rating: 5 min. 500A 500A 450A per circuit Continuous Rating 300A 300A 300A per circuit Voltage Max. Operating 48V DC 32V DC 32V DC Regulatory CE marked, ISO 8846, UL Listed – UL 1107 electric power switches, Meets American Boat and Yacht Council (ABYC) requirements, Meets UL 1500 and SAE J1171 external ignition protection requirements, IP66 – protected against powerful water jets (see inside back cover) IGNITION PROTECTED
bluesea.com BATTERY MANAGEMENT 31 Mini Add-A-Battery page 48 Paralleling Link Bus 1139 see table m-LVD page 40 Circuit Identification Label Kit page 158 6 Circuit Label Set ENGINE ENGINE 1 ENGINE 2 GENERATOR PARALLEL HOUSE 6005 6010 6006 Dual Circuit™ Simultaneously switches two isolated battery banks or circuits. May be used to switch the positive and negative conductors for required applications. 6011 Dual Circuit Plus™ Simultaneously switches two isolated battery banks or combines battery banks to all loads. CAN NOT be used to switch positive and negative conductors because of the combine feature. m-ACR page 46 6007 Selector 4 Position Switches isolated battery banks to all loads or combines battery banks to all loads Single Circuit ON-OFF Switches a single battery to a single load group 6004 6004, 6005, 6006 6008 Selector 3 Position Switches isolated battery banks to all loads Mini Add-A-Battery Plus page 49 WARNING The positive and negative conductors should not be attached to the same battery switch. The only exceptions are the Dual Circuit™ Battery Switches, 6010 and 5510e. Since these models have electrically isolated circuits and do not include a combine feature, they can provide disconnect to the positive and negative conductors simultaneously. Add-A-Battery 360 Panel page 38 Related Products
bluesea.com BATTERY MANAGEMENT 32 Add-A-Battery page 48 Rear Front e-Series Battery Switches 350A continuous rating for inboard gasoline or diesel engines • Tin-plated copper studs for maximum conductivity and corrosion resistance • Accepts up to 4/0 AWG (120 mm²) battery cables • Studs accept 3/8" (M10) ring terminals • 7/8" (22 mm) stud length accepts multiple cable terminals • Blue Sea Systems one-piece terminal stud design never loosens over time • One-piece stainless flange nuts ensure safe and secure connections • Fits most standard Perko and Guest battery switch hole patterns • Tactile indicator conveys knob position by feel • Icon Circuit Identification Label Kit available 7902 - sold separately (p. 158) * Alternator Field Disconnect (AFD) feature protects the diodes in the alternator in the event of the switch being switched to the OFF position while the engine is running. If the AFD is not used to protect the alternator, an LED can be connected to the AFD terminals to indicate when the battery switch is in any position but OFF. SI-ACR page 47 3.00" 76.20mm 3.85" 97.79mm 3.00" 76.20mm 3.85" 97.79mm REAR PANEL MOUNT IN 3-5/8" 92mm Ø HOLE 1.59" 40.39mm 3.097" 78.67mm 0.77" 19.56mm Related Products Mounting Options Part # Description AFD* 5510E Dual Circuit™ –– 5511E Dual Circuit Plus™ –– 9001E Selector 4 Position –– 9002E Selector 4 Position Yes 9003E Single Circuit ON-OFF –– 9004E Single Circuit ON-OFF Yes 11001 Selector 3 Position Yes 3.00" 76.20mm 3.85" 97.79mm 3.00" 76.20mm 3.85" 97.79mm REAR PANEL MOUNT IN 3-5/8" 92mm Ø HOLE 1.59" 40.39mm 3.097" 78.67mm 0.77" 19.56mm Circuit Identification Label Kit page 158 For the full list of specifications and operation diagrams see pages 36-37 For the wiring schematics for typical applications see pages 162-163 Part # 9003E, 9004E 9001E, 9002E, 11001 5510E, 5511E Cranking Rating: 30 sec. 1,200A 1,200A 700A per circuit Intermittent Rating: 5 min. 600A 600A 525A per circuit Continuous Rating 350A 350A 350A per circuit Voltage Max. Operating 48V DC 32V DC 32V DC Regulatory CE marked, ISO 8846, UL Listed – UL 1107 electric power switches, Meets American Boat and Yacht Council (ABYC) requirements, Meets UL 1500 and SAE J1171 external ignition protection requirements, IP66 – protected against powerful water jets (see inside back cover) TECH TIP Choose the Dual Circuit Plus™ • Easily manage two battery banks • When battery bank selection is not necessary • When using sensitive electronics • When paired with an Automatic Charging Relay (ACR) The Dual Circuit Plus is a double pole switch that supplies power to devices connected to a specific battery bank. House electronics are isolated from the Start bank. This preserves the Start Battery and prevents sensitive electronics from being subjected to voltage sags and spikes during starting. Designed for use with an Automatic Charging Relay (ACR) to provide simultaneous charging of two battery banks from the engine’s alternator. How to use the Dual Circuit Plus with an ACR: 1. Power is Needed - Turn the switch into the ON position. 2. No Power Needed (Storage) – Select OFF to prevent current draw. 3. Emergency Parallel (Jump Starting) – Turn the switch to the Combine Batteries position. Once the engine is running, turn the switch to the ON position. IGNITION PROTECTED
bluesea.com BATTERY MANAGEMENT 33 9003E, 9004E * Single Circuit ON-OFF Switches a single battery to a single load group 9001E, 9002E * Selector 4 Position Switches isolated battery banks to all loads or combines battery banks to all loads 11001 * Selector 3 Position Switches isolated battery banks to all loads 5510E PATENTED Dual Circuit™ Simultaneously switches two isolated battery banks or circuits. May be used to switch the positive and negative conductors for required applications. 5511E PATENTED Dual Circuit Plus™ Simultaneously switches two isolated battery banks or combines battery banks to all loads. CAN NOT be used to switch positive and negative conductors because of the combine feature. 9003e 9004e 9001e 9002e * Includes Alternator Field Disconnect (AFD) WARNING The positive and negative conductors should not be attached to the same battery switch. The only exceptions are the Dual Circuit™ Battery Switches, 6010 and 5510e. Since these models have electrically isolated circuits and do not include a combine feature, they can provide disconnect to the positive and negative conductors simultaneously. Blue Sea Systems ONE PIECE STUD Can never loosen over time Competitors TWO PIECE STUD Can loosen and create a poor connection Cold formed terminal Tin-plated electrical copper 7/8" (22 mm) stud length Vibration may loosen nut 1/2" (12.70 mm) stud length One Piece Stud TECH TIP
bluesea.com BATTERY MANAGEMENT 34 Related Product HD-Series Battery Switches Up to 600A continuous rating for large diesel engines • Tin-plated copper studs for maximum conductivity and corrosion resistance • Accepts up to 4/0 AWG (120 mm²) battery cables • Studs accept 1/2" (M12) ring terminals • 7/8" (22 mm) stud length accepts multiple cable terminals • Blue Sea Systems one-piece terminal stud design never loosens over time • One-piece stainless flange nuts ensure safe and secure connections • Fits most Perko and Guest low amperage battery switch hole patterns • Case design allows surface or rear mounting options • Tactile indicator conveys knob position by feel • Icon Circuit Identification Label Kit available 7902 - sold separately (p. 158) * Alternator Field Disconnect (AFD) feature protects the diodes in the alternator in the event of the switch being switched to the OFF position while the engine is running. If the AFD is not used to protect the alternator, an LED can be connected to the AFD terminals to indicate when the battery switch is in any position but OFF. Part # Description AFD* 3000 Single Circuit ON-OFF –– 3001 Single Circuit ON-OFF Yes 3002 Selector 4 Position –– 3003 Selector 4 Position Yes 11003 Selector 3 Position Yes Circuit Identification Label Kit page 158 Rear Front Mounting Options 3.00" 76.20mm 3.85" 97.79mm 3.00" 76.20mm 3.85" 97.79mm REAR PANEL MOUNT IN 3-5/8" 92mm Ø HOLE 1.59" 40.39mm 3.097" 78.67mm 0.77" 19.56mm 3.00" 76.20mm 3.85" 97.79mm 3.00" 76.20mm 3.85" 97.79mm REAR PANEL MOUNT IN 3-5/8" 92mm Ø HOLE 1.59" 40.39mm 3.097" 78.67mm 0.77" 19.56mm For the full list of specifications and operation diagrams see pages 36-37 For the wiring schematics for typical applications see pages 162-163 Part # 3000, 3001 3002, 3003, 11003 Cranking Rating: 30 sec. 1,750A 1,600A Intermittent Rating: 5 min. 900A 700A Continuous Rating 600A 500A Voltage Max. Operating 32V DC 32V DC Regulatory CE marked, ISO 8846, UL Listed – UL 1107 electric power switches, Meets American Boat and Yacht Council (ABYC) requirements, Meets UL 1500 and SAE J1171 external ignition protection requirements IP66 – protected against powerful water jets (see inside back cover) IGNITION PROTECTED
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